C7 ACERT™ (Water-Cooled Manifold)

Well Service Engines C7 ACERT™ (Water-Cooled Manifold)

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Key Specs

Maximum Rating
275 BHP
205 bkW
Emissions
EPA & CARB Non-Road Tier 3, EU Stage IIIA, EPA Marine Tier 2, IMO Tier II
EPA & CARB Non-Road Tier 3, EU Stage IIIA, EPA Marine Tier 2, IMO Tier II
Displacement
442 in³
7.2 l

Overview

Cat C7 ACERT engines are the ideal solution for your demanding operations in the oilfield. Decades of field operation and intense research and development allow Cat C7 ACERT engines to deliver excellent performance with low operating costs and emissions. Applications powered by C7 ACERT engines include pump skids, acidizing units, cementing units, coil tubing units, and hydraulic power units. Cat engines are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. C7 ACERT engines, with ratings: 153 - 224 bkW (205 - 300 bhp) @ 2200 rpm meet IMO Tier II, U.S. EPA Marine Tier 3, EPA Non-road Tier 3 equivalent and EU Stage IIIA equivalent emission standards. They are available using U.S. EPA and EU Flexibility, and for other regulated and non-regulated areas.

Features At A Glance

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Technology

- Electrical harness containing point-to-point wiring without splices in any power/signal wires - Electrical harnesses and connectors are overmolded and are routed through urethane tube for protection against impact and vertical flame propagation. - To meet safety requirements, connectors require the use of a special tool to be disconnected and bear the “do not disconnect while energized” warning. - Optional ATEX and NEC certified 25-foot customer harness - ECU is certified as part of the engine to restricted breathing per EN 60079-15. ECU is protected with a stainless steel guard. - Fuel injector connections at valve cover bases are protected with stainless steel guards
Cat

Advanced Digital Engine Management

ADEM A4 engine management system integrates speed control, air/fuel ratio control and ignition/detonation controls into a complete engine management system. control system with integrated digital ignition, engine protection and monitoring
Cat

Air System

- Separate circuit (water-to-air) aftercooler options available to match any application requirement. - Water-cooled exhaust manifold and turbo maintain ATEXcompliant skin temperature during operation
Cat

Improved Serviceability

- Front, right, and rear dipsticks - Remote oil and fuel filters - 12V and 24V electronic systems to improve application flexibility
Cat

Custom Packaging

Trust a Cat factory custom package to meet your exact petroleum application needs. Cat engines, generators, enclosures, controls, radiators, transmissions — anything your project requires — can be custom designed and matched to create a one-of-a kind solution. Custom packages are globally supported and are covered by a one-year warranty after startup.
Cat

Full Range of Attachments

Large variety of factory-installed engine attachments reduces packaging time

Product Specifications for C7 ACERT™ (Water-Cooled Manifold)

Maximum Rating 275 BHP 205 bkW
Displacement 442 in³ 7.2 l
Minimum Rating 205 BHP 153 bkW
Governor and Protection Electronic (ADEM™ A4) Electronic (ADEM™ A4)
RPM 2200 r/min 2200 r/min
Aspiration Turbocharged-Aftercooled Turbocharged-Aftercooled
Flywheel and Flywheel Housing SAE 1, 2, or 3 SAE 1, 2, or 3
Flywheel Teeth 156 (SAE 1), 134 (SAE 2), 126 (SAE 3) 156 (SAE 1), 134 (SAE 2), 126 (SAE 3)
Rotation from Flywheel End Counterclockwise Counterclockwise
Stroke 5 in 127 mm
Bore 4.3 in 110 mm
Emissions EPA & CARB Non-Road Tier 3, EU Stage IIIA, EPA Marine Tier 2, IMO Tier II EPA & CARB Non-Road Tier 3, EU Stage IIIA, EPA Marine Tier 2, IMO Tier II
Length 41.5 in 1053 mm
Width 29.8 in 758 mm
Height 40.6 in 1032 mm
Weight 1386 lb 629 kg
Lube Oil System - Refill 4.8 gal (US) 19 l

C7 ACERT™ (Water-Cooled Manifold) Standard Equipment

Air Inlet System

  • Turbocharger, separate circuit (SCAC)
  • Single, right-side, center-mounted turbo with water-cooled turbine housing
  • Air inlet, RH side, rear facing, 101.6 mm (4 in.) connection type

Control System

  • Electronic governing, PTO speed control
  • Programmable ratings
  • Cold mode start strategy
  • Automatic altitude compensation
  • Fuel cooled ECU
  • Power compensation for fuel temperature
  • Programmable low and high idle
  • Electronic diagnostics and fault logging
  • Programmable monitoring system (engine speed, temperature, pressure)
  • J1939 broadcast (diagnostic and engine status)
  • Certified electrical control system
  • Derated engine: automatic ambient temperature compensation

Cooling System

  • Thermostats and housing, front-facing outlet — 51 mm (2.01 in) connection
  • Jacket water pump — belt-driven, centrifugal
  • Water pump — inlet RH front vertical inlet (pointing down) — 63 mm (2.48 in)

Exhaust System

  • Single, right-side, center-mounted turbo with water-cooled turbine housing
  • Exhaust manifold — water-cooled
  • Front turbo exhaust

Flywheels and Flywheel Housing

  • Mandatory selection of: SAE No. 1, SAE No. 2, or SAE No. 3 flywheel and housing SAE standard rotation

Fuel System

  • HEUI fuel system
  • Fuel filter — secondary, LH front (2-micron high performance)
  • Fuel transfer pump — left front
  • Fuel priming pump — left front

Lube System

  • Crankcase breather — top rear
  • Crankcase fumes disposal — RH
  • Oil cooler — RH
  • Oil filter — RH
  • Oil pan — front sump, 31 L (33 qt) oil change capacity
  • Oil filler — front top valve cover
  • Oil level gauge — LH rear
  • Engine oil pump — gear-driven
  • Oil valve sampling, RH

Power Take-Offs

  • Crankshaft drive pulley — 2 grooves, 190 mm (7.5 in) diameter, 22.3 mm (0.88 in) wide

General

  • Vibration damper
  • Lifting eyes
  • Literature
  • No paint

Mandatory Options

  • Flywheel housing and flywheel
  • Primary filter/water separator
  • Turbo orientation

C7 ACERT™ (Water-Cooled Manifold) Optional Equipment

Air Inlet System

  • Precleaner
  • Air Inlet elbow

Cooling System

  • Water outlet elbow
  • Coolant conditioner

Emissions Certifications

  • IMO certification

Flywheels and Flywheel Housing

  • Crankshaft seal

Instrumentation

  • Gauges and instrument panels

Lube System

  • Oil pans
  • Drain and cover
  • Remote oil filters
  • Lubricating oils

Mounting System

  • Structural steel base
  • Engine support -- front and rear

Power Take-offs

  • Crankshaft pulleys

General

  • Tool set

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