2 operators speaking to each other near a machine with a panel removed
2 operators speaking to each other near a machine with a panel removed

Do It Yourself — Self Maintenance and Repairs

 

PLAN FOR THE UNEXPECTED

Staying on top of planned maintenance is the key to getting the most value from your Cat® equipment. Preventing failures helps you avoid added costs, downtime and damage to parts that otherwise wouldn't need replacing. Ready to take on everyday tasks yourself? Our DIY maintenance and repair resources make it simple to handle the work when it fits your schedule.

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Discuss With Your Cat Dealer

Contact Your Cat Dealer

Maintenance Options

KEEP IT WORKING

Equipment you maintain well lasts longer and delivers a better return on investment. With easy access to genuine Cat seals, tubes, hardware, filters, fluids and other parts — plus kits, fluid analysis and more — you've got what you need to take care of maintenance yourself and keep your equipment running reliably.

operator adjusting an attachment
operator adjusting an attachment

Listen to Your Machine to Prevent Downtime & Costly Repairs

Your equipment's always talking. Keep an ear (and an eye) out for these warning signs, so you can repair before failure and prevent costly downtime.

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Planned Maintenance (PM) Kits

Get all the parts required for your machine's specific maintenance interval, all boxed up in one convenient package.

Shop PM Kits

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S•O•S SM Services

See how a simple fluid sample could help you prevent failures and save thousands of dollars each year.

 

 

Learn About Fluid Analysis

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Repair Indicators

Know which repair indicators to look for and what steps to take to help stave off bigger problems.

 

 

Download the Guide

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Repair Solutions

Choose from different levels of repair solutions tailored to meet your specific repair needs. Every repair starts with four key questions:

  • How long do you plan to own the machine?
  • How much/often do you use the machine?
  • What is your expectation with regard to price?
  • How quickly does your machine need to get back to work?

a technician shining a light into a machine
a technician shining a light into a machine

Re-bearing and Reseal Kit

Resealing your pump is the lowest-cost option. Restore damaged components with fast dealer turnaround service or order DIY kits.

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Recondition Kit

Do your components show light damage? Then this is the option for your machine. A quick turnaround from your experienced dealer delivers results and gets you back to work quickly.

 

Overhaul Kit

When you have older and worn components, a rebuild is the right choice. It retains usable parts for cost efficiency and includes engineering updates for a like-new result.

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Cat Reman

When you select a Cat Reman option, you receive like-new performance and quality at a fraction of the cost of new, including a same-as-new Caterpillar Limited Warranty.* Off-the-shelf availability helps minimize downtime versus rebuilding a component, while less energy and materials are used compared to the manufacture of new parts.

*Warranty can vary by model and application; limitations may apply. For complete details about the applicable Caterpillar Limited Warranty, contact an authorized Cat dealer.

 

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Genuine Cat parts are factory assembled and available worldwide.

Explore Cat Repair Solutions by Machine

Repair Options

GET IT RUNNING

Breakdowns happen — and when they do, you need to act fast to get back on the job. Cat DIY repair solutions give you choices based on your machine use, budget and timeframe. That includes self-service options that make it easy to handle common repairs yourself.

technician adjusting a knob on a panel
technician adjusting a knob on a panel

Engine Repair

Every engine experiences wear as a result of contact, pressure and relative motion. However, Cat components are engineered for reuse — they’re built to be rebuilt.

Download Brochure
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the inside of an engine bay; panel removed

 

 

Cat Repair Solutions Gallery

 

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Weighing Repair Options for Your Machine

When it comes to repairing your machine, making informed decisions about repair options is crucial.



Cat Repair Solutions Frequently Asked Questions (FAQs)

Planned maintenance refers to the routine servicing of your machine at predetermined intervals to ensure optimal performance and prevent unexpected breakdowns. This includes tasks like oil changes, filter replacements, inspections and adjustments.

Scheduled maintenance is crucial because it helps identify and address potential issues before they lead to equipment failure. This proactive approach reduces downtime, extends the lifespan of the equipment, and helps ensure safe and efficient operation.

Repairing your machine before it fails offers several benefits, including minimizing unexpected downtime, reducing the risk of major breakdowns, lowering repair costs and extending the overall lifespan of your machine.

Common signs that your heavy equipment machinery may need repairs include unusual noises, decreased performance, visible wear and tear, fluid leaks and warning lights on the dashboard. If you notice any of these symptoms, it's important to address them promptly to prevent further damage and costly repairs.

To minimize downtime during repairs, schedule regular maintenance to catch issues early, keep spare parts on hand for common repairs and work with your local Cat dealer. Having a backup plan, such as renting equipment, can also help keep your operations running smoothly.

Yes. Preventive measures can significantly reduce the need for repairs. Regular planned maintenance, like oil changes, filter replacements and inspections, can help identify and address potential issues before they become major problems. Proper operation and handling of your machine can also contribute to its longevity.

If your machine breaks down unexpectedly, first ensure the safety of the operator and surrounding personnel. Then, assess the situation to determine the cause of the breakdown. If it's a minor issue, you may be able to perform a quick fix. For more serious problems, contact your local Cat dealer to diagnose and repair the equipment. In the meantime, consider using a backup machine or renting machinery to minimize downtime.

We Do It For You

Need help with repairs and maintenance? Ready for a rebuild? Contact your dealer at any step of the process.

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2 operators talking to each other; machine in the background
2 operators talking to each other; machine in the background

Discuss DIY With Your Cat Dealer

Contact Your Cat Dealer

Cat Seals, Tubes & Hardware

Cat seals, tubes and hardware are made stronger to last longer. They're small parts that play a big role in keeping your machines up, running and earning you money.

See Seals, Tubes & Hardware

Cat Filters

Cat filters protect critical components of your equipment, such as turbos, injectors, cams and bearings, keeping your machine running smoothly and efficiently.

See Cat Filters

Cat Fluids

Cat fluids are designed to help your system run cleaner, your machine perform better and your components last longer.

See Cat Fluids

Upgrades

Your trusted machine’s performance boost: cost-effective upgrades that keep you ahead of the job.

Browse Upgrades

Customer Value Agreements

Protect your investment and stay ahead of maintenance with a Cat Customer Value Agreement (CVA).

See Options

Financing Options

Flexible financing options help you get the equipment you need — without slowing down your work.

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An Easy Decision For Peace of Mind

The 12-month Caterpillar Limited Warranty covers damaged Cat parts in the event of an applicable failure.*
*Warranty can vary by model and application; limitations may apply. For complete details about the applicable Caterpillar Limited Warranty, contact an authorized Cat dealer.

Learn More