New Cat^® 6040 mining shovel helps mining operations improve productivity and efficiency

IRVING, Texas, March 24, 2026 – Mining operations today face increasing pressure to move more material efficiently while managing fuel costs, workforce challenges and machine uptime. Building on a legacy of trusted performance, the new 400-tonne-class Cat® 6040 next generation hydraulic mining shovel is designed to help customers address these challenges through productivity enhancing features, durability upgrades and system improvements that increase efficiency.

The new design integrates more standard technologies such as Cat Payload, which measures every bucket load to help customers consistently achieve target truck payloads without overloading or underloading, boosting load-haul cycle efficiency.     

To support safer, more comfortable operation and faster operator training, the new state-of-the-art cab includes a floor window to provide clear views of the tracks and 40% overall greater visibility of digging and loading areas. Offering low, 68 dBA interior operating sound levels, the new cab design features a new air conditioning system, ergonomic joystick controls and left-side-mounted monitoring and diagnostic tower complete with large, 254-mm (10-in) touchscreen, live sensor monitoring, and visual and acoustic fault warnings. Caterpillar’s patented three-seat design - fully adjustable next gen comfort seat, an elevated full-size trainer seat and laptop work desk, and fold-away auxiliary seat – facilitates in-cab training. 

Standard Vision 360 integrates four camera views on the in-cab touchscreen display to give the operator a 360˚ surround view of the shovel, reducing blind spots and repositioning and increasing safe operation. A new 45˚ hydraulically operated access stairway provides safe ingress and egress to the cab and features emergency lowering to ensure operation even when the engines are shut off. 

Outside the cab, the 6040’s new hydraulic system helps to enhance operator productivity. Its unique five-circuit hydraulics allow for two cylinder motions, two travel motions and swing. 

To help customers adapt to evolving technologies and future power options, the shovel’s new cab riser features integrated Cat electronics and an optimized electronic architecture. Standard ProductLink™ Elite boosts connectivity and increases the availability of machine reporting data. Plus, the design opens retrofit capability of Cat MineStar suite of technology solutions, including Fleet, Terrain, Detect and Health. The new design opens the door for power agnostic operation with retrofit capabilities of an electric power module for the next generation 6040. 

Built for demanding mine conditions, the new 6040 is engineered to last with a target design life of at least 60,000 hours. The shovel is 2.25% heavier than the previous 6040 model and features robust structures and long-lasting heavy-duty fixed-axle rollers and idlers that eliminate grease consumption. A new single line grease injection system paired with fixed pins architecture vastly simplifies the grease distribution system with component count and grease line reduction to all pins. This substantially reduces the risk of line breakage, simplifies diagnostics and allows for more efficient grease distribution and flow control. 

A rigorous hose audit for the new shovel’s design provides better hose organization and routing for streamlined service and improved field performance that delivers thousands of operating hours without a major hydraulic leak. All service areas are accessible via anti-slip walkways, and its retractable service station offers easy access to coolant, hydraulic oil, slew gearbox oil, grease, diesel and engine oil. Boom mounted, the main hydraulic block gives technicians quick access to the swing drives, rotary joint and travel spool valves, while increasing available space in the superstructure.

The updated electronics infrastructure provides access to the Cat Electronic Technician, helping dealer service personnel to more easily diagnose and prevent issues. Standard remote services include Remote Troubleshoot that allows the Cat dealer to diagnose issues remotely without impacting shovel performance and Remote Flash for updating onboard software at a convenient time without requiring a technician to be present.  

More information on the new next generation Cat 6040 hydraulic mining shovel can be found by contacting a Cat dealer or visiting cat.com. 

¹ Disclaimer: Typical results. Actual results may vary, depending on operating conditions. 

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About Caterpillar:
For more than a century, Caterpillar Inc. has helped build a better, more sustainable world. With 2025 sales and revenues of $67.6 billion, Caterpillar Inc. is shaping the future as the world’s leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. Backed by one of the largest independent global dealer networks and financial services through Cat Financial, the company’s primary business segments: Power & Energy, Construction Industries and Resource Industries are solving customer’s toughest challenges through commercial excellence and advanced technology, driven by a highly skilled, dedicated global team. Learn more at www.caterpillar.com.

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