Caterpillar and Luck Stone celebrate one million tons hauled autonomously at Bull Run Quarry

The collaboration between Caterpillar and Luck Stone began with a shared vision to transform quarry operations through cutting-edge technology. Bull Run Quarry became the first site in the aggregates industry to deploy Caterpillar’s autonomous Cat® 777 trucks, supported by a full autonomy technology stack and site integration services.  

Since the initial deployment, the collaboration has focused on validating autonomy along with the people and processes in conditions that are typical in quarry operations but distinct from mining. 

Reaching the one million tons hauled autonomously milestone confirms that autonomous haulage can deliver consistent, repeatable performance. It also signals how autonomous solutions will address skilled labor shortages, improve site safety, increase operational efficiency, and upskill quarry employees to run autonomy. 

This milestone aligns with Caterpillar’s enterprise strategy in several key areas:

• Customer Back Solutions: Luck Stone’s operational insights helped shape the deployment and refinement of the AHS.
• Productivity: Autonomous trucks have demonstrated improved cycle consistency and reduced idle time.
• Safety: Removing operators from the cab reduces exposure to potential hazards and enhances site control.
• Sustainability: Autonomy enables more efficient fuel use and supports emissions reduction goals. 

Caterpillar and Luck Stone continue to explore opportunities to expand autonomy across additional sites and applications. The success at Bull Run sets a precedent for the broader aggregates industry and reinforces the companies’ commitment to innovation and operational excellence.

More information on Cat MineStar™ Command for hauling can be found by contacting a Cat dealer or visiting cat.com. 

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About Caterpillar:
For 100 years, Caterpillar Inc. has been helping customers build a better, more sustainable world.
With 2024 sales and revenues of $64.8 billion, Caterpillar Inc. is the world’s leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. For 100 years, we’ve been helping customers build a better, more sustainable world and are committed and contributing to a reduced-carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed. Caterpillar does business on every continent, principally operating through three primary segments – Construction Industries, Resource Industries and Energy & Transportation – and providing financing and related services through our Financial Products segment. Visit us at caterpillar.com or join the conversation on our social media channels at caterpillar.com/en/news/social-media.html.

About Luck Stone:
Luck Stone, a division of Luck Companies, is the nation’s largest family-owned and operated producer of crushed stone, sand and gravel.

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